Original Wiring Harness Manufacturer

We have 17 years of rich experience in wire harness manufacturing and production. We have served more than 6,000 customers worldwide, who are distributed in the automotive,lighting, and new energy lighting, industries, With our professional knowledge of wire harnessmanufacturing,we can quickly bring your products to market.

VOCSON With more than 10 years of experience in wire and cable manufacturing services, VOCSON is ISO 9001:2015, ISO 14001:2015, UL and CE certified. Customers’ products comply with international quality control certifications starting from development, incoming material management and mass production. These products are also UL, CE and RoHS certified. We insist on rigorous and effective inspections in every ODM and OEM process. Our quality inspections are carried out in manufacturing management using customized precision instruments, specialized test procedures and functional test fixtures. Our quality philosophy: to achieve customer satisfaction, to fully meet customer needs, and to reduce costs to maintain competitive pricing.

Wire Harness Production Line

Cable Harness Manufacturing Capabilities

10 Cable Harness Assembly Lines
10 Cable Harness Assembly Lines
Wire Cutting Stripping machine
Wire Cutting Stripping machine
300,000 meters cable Month
300,000 meters Month
Dual wall glue lined Heatshrink
Dual wall glue lined Heatshrink
Wiring Harness Ultrasonic Welding
Ultrasonic Welding
Wiring Harness Soldering
Soldering
Wiring Harness Braiding
Braiding
6000+sq Wire Harness Factory
6000+sq Wire Harness Factory
Vulcanizing Transfer Press
Vulcanizing Transfer Press
Programmable Cutter Stripper

Programmable Cutter Stripper

60+ Injection Molding Machines
60+ Injection Molding Machines
15+ Years Wire Harness Experience
15+ Years Wire Harness Experience

Why Choose Our Cable Harness Manufacturing Services

Contract Cable Harness Manufacturer
Trained & Experienced Teams
200+ Crimping Tools
Splice Optimized
Continuity & Hipot Testing
Automated Cable Testing

How to OEM Wire Harnesses on Vocson

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Customer's
Requirements

Engineer
Analyze

Send Quote

Sampling

Sampling

Drawing

Construct

Mass
Production

QC

Packing

Delivery

icon

Customer's
Requirements

Engineer
Analyze

Send Quote

Sampling

Drawing

Construct

Mass
Production

QC

Packing

Delivery

Quality Assurance

Wire & Cable Conductor Resistance Test

Insulation Resistance Test

Insertion And Extraction Force Testing

Terminal Section Cross Analysing

Pull Force Testing

Wiring checking

Salty spray Testing

Product AppearanceInspection

Swing Testing

Certificates & Approvals

Fast certification services: With 17 years of cable wire harness experience, Long-term cooperative testing laboratory can help get your certificates quickly.

ISO9001-2015 icon
SGS icon
REACH icon
PAHS icon
ROHS icon
UL icon
ETL icon
Intertek icon
CE icon

Cable Harness OEM Projects

1 Female to 2 Male Power Splitter Barrel Plug Cables manufacturing

1 Female to 2 Male Power Splitter Barrel Plug Cables

1 to 2 Way Under Cabinet Lights Cables manufacturing

1 to 2 Way Under Cabinet Lights Cables

1.5m Length Power Extension Cables manufacturing
1.5m Length Power Extension Cables
12V DC Power Security Camera Adapter Cables manufacturing

12V DC Power Security Camera Adapter Cables

18 Gauge Grey White Electrical Wire manufacturing

18 Gauge Grey White Electrical Wire

18 Gauge Insulated Tinned Copper Wire manufacturing

18 Gauge insulated Tinned Copper Wire

18 Gauge LED Light Wire manufacturing

18 Gauge LED Light Wire

20 Gauge DC Power Wires manufacturing

20 Gauge DC Power Wires

20 Gauge Two Conductor Wire manufacturing

20 Gauge Two Conductor wire

DC Female to 4 Male CCTV Camera Power Cables manufacturing

DC Female to 4 Male CCTv Camera Power Cables

LED Strip Light Y Cables manufacturing
LED Strip Light Y Cables
Power Supply Adapter Extension Cable manufacturing
Power Supply Adapter Extension Cable
Manufacture of wiring harnesses for energy storage devices

Energy storage equipment wiring harness manufacturing

Sensor cable Harness Manufacturing
Sensor harness manufacturing
New Energy Wiring Harness Manufacturing

New energy wiring harness manufacturing

Medical Device wire Harness Manufacturing

Medical equipment wiring harness manufacturing

Electrical Harness Company FAQs

A wiring harness manufacturer is specialized in designing and producing different types of electrical wires or cables that transmit power or signals within an electrical device. VOCSON can meet different requirements for personal use and industrial standards.
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Many industries use wiring harness from wiring loom manufacturers. For example, medical, agricultural, industrial, automotive, aerospace, and household applications. Although different industries require different standards of harnesses, they need cable harnesses to work better.

VOCSON has different certifications for different standards. Certification proves how experienced and well-established the manufacturer is. When using wiring harnesses from us, safety can be guaranteed, and electrical hazards can be reduced to some extent.

Sure. As mentioned before, whether a supplier is mature or not is determined to some extent by its customized capacity. Vocson is a reliable custom harness manufacturer in the market. We can work with clients from different industries and meet their precise requirements on designs, lengths, protective coverings, connector types, etc.

There are several steps.

Step 1: Be clear of what wiring harness you want.

Step 2: Contact with us to discuss your requirements, including designs, usage, length, budget, etc. Talk the details as detailed as possible.

Step 3: We’ll will evaluate your requirements. Then start to make prototype and test.

Step 4: If it tests well, the production will be started.

Step 5: When all is done, we will deliver those harnesses.

Automation makes the production of wiring harnesses more efficient and precise with high-quality. Here’s how:

  1. Automated Wire Process: Advanced machines can cut, strip, and terminate cables accurately at a quick speed. This can reduce labor costs and improve output.
  2. Real-Time Monitor: Automated systems can monitor the productions process so that potential issues can be identified as quickly as possible.
  3. Small Batch Production: Automation can support efficient production of small batch orders, which was previously a challenge.

As said before, cable harnesses can be used in a range of industries. So, they can be used for electric vehicles (EVs). To ensure safety and performance, We design cables that can handle high-voltage systems.

Wiring harnesses are crucial components in many industries and require the highest quality. Before it comes into the market, the manufacturer would conduct rigorous tests, including continuity testing, pull testing, as well as environmental testing. All those tests are aimed at controlling quality and ensure safety.

 

We values the following measures to ensure their product quality:

  1. Design: CAD/CAM are used to ensure the wiring harness design is precise. Digital simulations can make it easier to identify potential issues before production.
  2. Material: Purchase the best wire harness raw materials with established suppliers and test incoming materials to meet specifications.
  3. Manufacturing: Enable automation to reduce human error. Meanwhile, during the production process, process parameters are monitored to prevent defects occurring.
  4. Quality Management: Complying with standards such as ISO/TS 16949 ensures consistent quality practices.
Different production lines or types of harnesses have different lead times. Meanwhile, if the wiring harness is complex, or the design is complicated, the delivery time might be longer. Thus, you should inquire about the lead times of delivering products before purchasing the wiring harness.
We keep a close eye on industrial trends and customer preference. Also, we continuously invest in new technologies, training, and certifications. There are many industry events and trade fairs every year. The main idea is to invite famous suppliers to showcase their excellent products and offer opportunities for mutual communication.

This makes sure that you can get high-quality products that meet your specifications to the most extent. Meanwhile, we have the knowledge and expertise to address issues, recommend the best materials, and ensure reliable performance. When there is something wrong, you can contact and get quick solutions.

  1. Quality Assurance: Experienced manufacturers like us can choose the correct material and components for specific tools from different industry. We are more professional and mature in producing high-quality wiring harnesses.
  2. Cost-Effective: We have strong relationships with different suppliers at competitive prices. We can maximize the use of materials, hence reduce waste.
  3. Time-Saving: We have a comprehensive supply and production chain, equipped with advanced product tools. Even though the volume of order is large, we can produce qualified wiring harnesses as quickly as possible.

Depending on the application and industry, the materials vary as there are different requirements for durability, flexibility, and environmental resistance. Generally, you can refer to the following content:

  1. For Conductors: Manufacturers always use copper or aluminum.
  2. For Insulation: PVC or Teflon is most commonly used. Sometimes, silicone can be used too since it is resistant to high-temperature.
  3. For Connectors and Terminals: Manufacturers use copper alloys, plastic, as well as rubber.
Yes, many wiring harness companies offer wire harnesses factory, so do we. Perfect fit and functionality are ensured because this type of wire harness can match the original’s exact requirements and quality standards. Factory wiring harnesses are commonly used in areas where precision replacement and reliability are crucial, such as automotive and aerospace, ensuring a smooth use experience.
Manufacturers of cable harnesses ensure that industry rules are followed by following certifications for specific industries, like aerospace or automotive, and standards like RoHS and REACH. They perform audits to ensure compliance and change their procedures on a regular basis to comply with these regulations.
Manufacturers have a big influence on product development since we collaborate with engineers and designers all the time to create wire solutions that fit in perfectly with the final product. We provide design improvements, material suggestions, and technical know-how to increase usefulness and dependability.
In order to ensure that every wiring harness satisfies safety regulations and operates as intended, testing is essential during the production process. Mechanical stress testing, high voltage, insulation resistance, and continuity are a few examples of test types. Thorough testing prevents defects and ensures reliability.

Absolutely YES! By utilizing recyclable and biodegradable materials that adhere to environmental requirements, numerous wire harness manufacturers give consumers environmentally friendly solutions. At the same time, they take the following aspects into consideration:

  1. Manufacturing Processes: To avoid wasting, manufacturers adopt energy-efficient production solutions and implement recycling programs.
  2. Packaging: Manufactures use recyclable packaging materials.
  3. Design: The design is easier for recycling or reuse efficiently.

 

To purchase environmentally friendly wire harnesses, you can search keywords on shopping websites, such as recycle cable harness, etc.

Cable harness companies invest in equipment to keep up with new developments in technology. To meet the needs of many industries, we blend innovative production techniques with aesthetically beautiful and useful designs.

A wiring harness’s price might vary depending on a number of criteria, including the volume, length, customization, materials, and design complexity. Vocson will support you.

Looking for Affordable Wiring Harnesses for Your Project?