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High Temp Silicone Wire

High temp silicone wire has the ability to withstand temperatures that vary from -60°C to +200°C, and even higher in some circumstances. This wire is widely applied in industries where heat is a worry, such as automotive, aerospace, industrial machinery, and medical devices. It’s also well-recognized for its flexibility, chemical resistance, and durability, which makes it suited for uses where the wire is bent or endures harsh environments with no degradation.

High Temp Silicone Wire Technical Description

Color

Red, Black, Black, Blue, Green, Yellow

Wire core material

Tinned Copper

American Wire Gauge

16AWG - 30AWG

Insulation Material

Silicone

Cable Length

300M

Maximum Temperature

200℃

Weight

0.008-0.011KG

Copper Wire Quantity

7 - 30

Copper Wire Diameter

0.1 - 0.18MM

Certification

RoHS

FAQs about High Temp Silicone Wire

As a specialized electrical wire, high temp silicone wires are built to function in condiitons with extreme temperatures. They contain conductor, generally made of copper or tinned copper, layered with silicone rubber insulation. The silicone insulation offers the wire the great heat resistance, which allows it to run reliably in high and low-heat environments.

High temp silicone wire provides multiple benefits that enable it to be ideal for high-demanding scenarios:

  1. Heat Resistance: The main advantage is its capability to perform reliably in high-heat conditions, handling heat up to +200°C or even higher in some specific cases.
  2. Flexibility: The flexibility of silicone insulation is remained even at high and low temps, which makes it easier to set up in limited spaces and places where frequent bending or movement is needed.
  3. Chemical Resistance: Exposure to chemical substances, oils, and solvents is resisted by the silicone insulation, which ensures the lifespan of the wire even in extreme industrial environments.
  4. Durability: Silicone insulation has high resistant to UV rays, moisture, and physical damage, which gives the wire a long longevity in outdoor and rugged conditions.
Yes, high temp silicone wires can have great performance in extremely cold temps, generally down to -60°C. This enables it suited for applications where flexibility and performance need to be maintained in cold conditions like in freezers, outdoor setups, or aerospace systems that have exposure to high-altitude temps.

High temp silicone wire provides premium heat resistance and flexibility in comparison with PVC-insulated wires. PVC insulation has become brittle at low temps and is able to melt or degrade at high temps. In contrast, flexibility is retained by silicone across a wider variety of temperatures and can handle significantly higher heat with no loss of its insulation qualities. Though PVC is usually applied regularly, silicone wire is incredibly suitable for high-temp, outdoor, or industrial conditions.

When using high temp silicone wire, consider the following safety precautions:

  1. Voltage Rating: The voltage wiring of the wire should be confirmed to see if it is suited for your devices. a wire graded for lower voltage than needed should not be used because it could lead to insulation failure or electrical risks.
  2. Proper Setup: The wire should be handled carefully during setup to prevent any damage to the insulation. Sharp bends or excessive strain should be avoided on the wire as these might damage its integrity.
  3. Periodical Inspection: Regular inspection should be conducted for any signs of wear, fraying, or cracking to ensure the intactness of the insulation, particularly in high-heat or high-vibration conditions.