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Flexible Silicone Wire

Flexible silicone wires are very common in electronics because of the following characteristic features: very heat-resistant and flexible, hence durable. These features make the material fit for wiring in very tight spaces where insulation is likely to be exposed to high temperatures; for example, lighting fixtures, heating appliances, and electronic devices like laptops and smartphones. Its flexibility also enables easy installation in intricate electronic configurations.

Flexible Silicone Wire Technical Description

Color

Red, Black

Wire core material

Environmentally friendly tinned copper wire

American Wire Gauge

3AWG - 30AWG

Insulation Material

Silicone

Cable Length

50M - 2500M

Outer Diameter

0.8MM - 14MM

Weight

3.3KG - 27.35KG

Applications

New Energy

Copper Wire Quantity

11 - 10000

Copper Wire Diameter

0.08MM

Certification

RoHS, UL

FAQs about Electrical Wire

Principal differences between silicone flex cables and traditional electrical cables are related to the material of insulation. Whereas in traditional cables, insulation may be provided by such materials like PVC or polyethylene, in the case of silicone flex cables, the insulating material is silicone rubber, which offers superior flexibility, wider temperature resistance ranging from -50°C to 200°C, and very good electrical insulation. Hence, they are more suitable for adverse conditions of the environment and for those applications which may also involve very high temperatures.

Yes, silicone flexible cable is specially produced to work efficiently in high-temperature conditions. Normally, it supports a wide temperature range starting from -50°C up to over 200°C, which makes it perfect for industries like automobile manufacturing, aerospace, and industrial machinery, where very high thermal resistance is required.
Biocompatibility, flexibility, and the possibility of sterilization make flexible silicone cables appropriate for medical devices. The non-reactive surface does not irritate human tissues; thus, it is safe for application in probes, implants, and external medical devices. Besides that, resistance to repeated sterilization without destruction is highly relevant to maintaining high hygiene in a medical context.
Proper gauge selection for flexible silicone wires is related to the current they will be required to carry and to the total length of the wire run. Larger currents require heavier gauge wires because higher temperature build-up and resultant voltage drops are reduced. You should be referring to an American Wire Gauge standard that will give you some idea about how much the maximum current may pass through a given gauge. This means that the wire gauge selected must always support the maximum expected current load including adequate safety margin.
Some of the safety features accompanying the soft silicone cords that come with household appliances include high resistance to heat, which will minimize the chances of melting or fire. They are also flexible; hence, decreasing the chances of breaking or fraying due to frequent movement. In addition, silicone has water-resistant properties that protect against short circuits in humid environments.

Flexible silicone wires bear very high resistance to several chemicals and solvents, such as oils, alkalis, and acidic solutions. Such chemical resistance properties ensure that the wires will stand the toughest industrial environment without any degradation; this, therefore, promises continued performance and safety even after long periods in contact with aggressive chemicals.