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Copper Cables

Copper cables are defined as a kind of electrical cable that is made from many thin and multiple copper wires twisted together. Copper is very well known for its compelling electric and thermal conductivity; hence, copper cables are a vital offer for power, telecommunications, and data transmission. It can therefore prove very useful, particularly in situations where the wiring is distorted in some way or another.

Copper Wire Cable Products

Copper Cord Parameters

ltem Name	Cable Values
Cable Color	White, Black, Red, Green, Yellow(Support Customization)
Cables Gauge	16-30awg (Support Customization)
Connector Gender	Terminals, connectors, DC connectors
Pins	2 - 8 Pins
Ways	2 - 10 Ways
Conductor Material	Copper
Insulation Material	Silicone, PVC
Voltage	0 - 300V
Rated Temperature	-40 - 80°C
Certification	UL CE Rohs

What are the benefits of using copper cables?

Copper cables are a popular choice due to their exceptional electrical conductivity, flexibility, and durability. They are also relatively easy to install and connect.

Excellent electrical conductivity: The metal is a very good conductor of electricity, thus making it ideal for the transmission of electrical signals.
Flexible and easy to install: Another advantage of copper cables is that they are more flexible as compared to fiber optic cables, enabling them to be installed in several surroundings.
Resistant to interference: Copper cables do not allow electromagnetic interference and, hence, are not easily affected while transmitting signals.
Cost-effective: Copper cables are usually cost-effective when compared to other cables. Cable with a copper structure is normally cheaper than other structures.

What are the applications of copper cables?

Due to the great importance of copper cables as good conductivity materials in the present society, they are critical. These include power industries, communication, and electronics industries, as well as construction industries.

Power Systems: Copper cables are the ‘ veins’ of power systems since they transport power from power stations to our homes. No matter whether it is a 110 kV transmission line or a 0.4 kV distribution line, a copper conductor is an essential part. Their fine conductivities guarantee efficient transmission of electricity, and the cables enhanced corrosion ensures a long span of use.
Communication Systems: Especially for telephonic and other network data signals, copper cables are very popular in the communication field. Telephones, network wires, and usual cables are mainly of copper. While optical fibers have the above characteristics suitable for long-distance signal transmission, copper cables have an unbeatable position in signal transmission within short distances and high frequencies.
Electronic Products: Copper cables, for example, form the backbone of most electrical appliances, including large computers and small electronic components, among others. They fasten various components of a circuit board so as to allow signal conduction and flow within the circuits designed on the boards. Copper cables are the best suited for internal connections of electronic products because of their favorable features such as flexibility, conductivity, and excellent resistance to corrosion.
Construction Engineering: In construction engineering, copper cables are used especially for signals, power lines, and communication within the building. Since copper cables are very reliable and safe to use, electrical engineering should be built from these cables.

What are the common tools used for installing copper cables?

The wire stripper is the equipment commonly used in fixing copper cables, followed by others like crimping tools, clamp meters, multimeters, ferrule crimping tools, and hole punchers. Wire strippers are employed in the removal of the outer sheath and insulation of the cable; crimping tools are used in the persuasion of connectors neatly; clamp meters are used in the measurement of current in the circuit; multimeters are used in the measurement of voltage, current, and resistance; ferrule crimping tools are used in the installation process of ferrule connectors; and the hole punchers are used in the drilling of holes in walls or ceilings.

What are the precautions for installing copper cables?

Correct installation is regarded as the most important aspect of the copper cables so as to enable them to have the best performance and the right service life. Before installation, the copper cable must be checked for any signs of damage, wear, and tear, and generally ensure that the copper is complete. In the installation process, it should be particularly noted that the insulation layer is protected so as not to expose it to mechanical stress and affect the insulation performance. They must be kept close, and there should be good contact because poor contact increases the contact resistance and even causes fires. Following installation, an insulation test must be conducted in order to qualify whether the copper cable insulation performance is adequate or not.

How do I choose the right copper cable?

Several aspects have to be taken into account in the case of copper cable to ensure the one chosen will meet the necessary parameters of a certain application. Firstly, the conductor cross-sectional area determines the ability of the cable to carry current, and hence the load current decides this area. Second, according to the thickness of the insulation layer, you must pay attention to the cable voltage-withstand and insulation characteristics together with the type of insulation material to be used, depending on the temperature and humidity of the usage conditions. Furthermore, the material of the sheath should be correlated with the corrosiveness and mechanical damage of the application environment. Last of all, the length has to be predetermined according to the existing wiring.

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